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Electrostatic powder coating systems can be customized according to different needs. The most commonly used systems are tunnel type, box conveyor, box trolley and box floorless type systems.

TUNNEL TYPE

Tunnel type plants differ according to the type of material to be painted. The whole line is automatic in these systems. Manpower is needed only at the material loading and unloading points. If the surface cleaning line will not be installed, manpower is also needed in the surface cleaning process. 1.TYPE WORKING PRINCIPLE (without surface cleaning line): The material whose surface is cleaned is hung on the conveyor line, the material is automatically painted by robots, it enters the oven without stopping on the same line, it continues its movement in the oven, the material comes out of the other end of the oven with its paint baked. 2nd TYPE WORKING PRINCIPLE (including surface treatment line): In this type of working system, in addition to the 1st type, surface treatment chemicals are applied to the material before painting; degreasing, iron phosphate coating, zinc phosphate coating, manganese phosphate coating, acid etching etc. processes.

BOX CONVEYOR

In the box conveyor system, the conveyor lines of the cabin and oven are independent from each other. Optionally, the conveyor lines can be combined on the horizontal axis, but the material receiving capacity of the oven is reduced. WORKING PRINCIPLE: The material is dyed manually or automatically in the dyeing line. The dyed material is transferred to the oven conveyor and fed into the oven. The cooked material is discharged from the other end of the oven. In places where space is limited, materials can be loaded and unloaded from the same point. Box type ovens occupy less space than tunnel type ovens, but their painting capacity is limited. Production can be made in all sizes upon request. The limiting factors at this point are the m² of the area where the facility will be installed and the ceiling height.

BOX CAR

There is no conveyor line in the box trolley system. The trolley integrated into the oven carries the materials. WORKING PRINCIPLE: The material is painted in the powder coating booth, then loaded onto the oven trolley and the trolley is manually driven into the oven. It is suitable for low-capacity paint shops. It can be manufactured in all sizes upon request.

BOX FOOTLESS TROLLEY

There is no conveyor line in the box bottomless system. The trolley carrying the materials is not integrated into the oven, it is mobile. WORKING PRINCIPLE: The material is painted in the powder coating booth, then loaded into the oven trolley and the trolley is manually driven into the oven. It is suitable for places with low capacity painting. It can be manufactured in all sizes upon request.

OUR SERVICES

  • Turnkey electrostatic powder coating plants
  • Surface cleaning systems
  • Powder coating baking ovens
  • Powder coating booths

  • Revision of combustion chamber or thermoblock for direct combustion furnaces
  • Fully and semi-automatic control panels
  • Facility relocation and reinstallation service
  • Natural gas conversion and project design
  • Conveyor lines
  • PKD Preparation